FREE SHIPPING AND FREE HEAT SHIELDS INCLUDED!
12 month warranty provided on Monark Nozzles when all assembly precautions are followed (as detailed in included instructions).
We want to help you get your old 190D or 200D diesel performing better. We know it needs all the help in can get to motivate you down the road! If your injector tips are worn out here are my recommended replacements. These injector tips are made by Monark in Germany and they are designed with a finer mist pattern than that produced by the Bosch tips. My experience has shown that these tips work better (fuel burn) especially on higher mileage diesels with less than perfect compression numbers. On my own diesels I have also noticed less injector nailing (pinging noise) with these tips installed. Always replace the crushable heat shield washers when replacing your fuel injectors.
Fuel injector easily disassembled for nozzle replacement
Partial instructions are included - covers installing new nozzles in injection holders - but does not cover removal from engine or injector pressure balance testing. If you want complete detailed instructions for all things related to removing injectors, cleaning used injectors, checking spray pattern and balance pressure adjustment, then I would strongly recommend you purchase my complete manual Diesel Injector Cleaning and Testing Procedures. CLICK HERE to order this manual.
Ideally you should pressure test and set the correct release pressure when installing new tips. If there is a Bosch repair facility near by you can have them do this testing/adjusting for you. You can install these tips without checking adjustment and in many cases they will fall into an acceptable pressure/spray pattern range. This might be preferable to badly worn out fuel injectors - but best to test pressures and balance injectors if you can.
New tip design produces spray pattern with better atomization (fine mist)
IMPORTANT NOTE: Bosch tips have some horizontal and vertical bores in the tip. These easily plug up with over time. With these injectors you do not have that problem and they produce a finer spray pattern for better combustion. Many, including myself, have reported great results when running on these improved injector nozzles.
PLEASE NOTE: Instructions are specific to the later 220D and 240D but all principles apply except for removal and replacement. Your injectors have hard return lines to remove rather than flexible rubber return hose.
ADDITIONAL ITEMS NEEDED: Anytime you remove and replace your injectors you must replace the heat shield washers under the tips. FOUR HEAT SHIELDS ARE INCLUDED WITH THESE NOZZLES! You will also more than likely need to replace the rubber fuel return hoses connected to the injectors. Trying to reuse the old hardened hoses almost always result in leaks.
We sell the injector return line in the factory braided style,, as well as in viton for biodiesel.
I recommend you have a torque wrench handy when rebuilding your injectors. If not we offer one at a great price. CLICK HERE to order.Use a torque wrench when cleaning or rebuilding injectors
LIMITED TIME OFFER: Our diesel injector anti-leak kit is included at no extra cost. This kit will make sure your injector halves don't leak when installing your new Monark nozzles. Instructions and tips are included.
Note: If you would like to order this kit to solve a pesky leak on your existing injectors CLICK HERE to order separately.
Only one set of these instructions will be included when ordering more than one item that includes this specific instruction sheet.