Running badly means poor performance. It happens sooner or later to EVERY diesel owner. The word "performance" is often used to describe how well a diesel engine runs once started. The principles discussed will cover all Mercedes diesels from the mid 1950s to the mid 1990s. Throughout this manual I will use this word to discuss a number of common problems. How performance is rated can mean different things to different people. In the following pages I will relate diesel performance to the following four criteria:
• How much power does it produce?
• What kind of fuel economy does it deliver?
• How smooth does the engine run?
• How much does the engine smoke?
We have recently been getting more requests for product catatogs. We decided to deliver. Our first product catalog specific to SVO kits and products is finished and ready to ship. This will outline all our different conversion kits as well as list individual upgrades you can make to an existing conversion. It will also show you individual components you can purchase if you want to build your own system.
The other buyers guides we are currently working on are Diesel Engine Performance Products Guide and Top Mercedes Weekender Projects (key jobs you can do at home on a weekend). Stay tuned for more to come.
These 3 illustrated manuals will help you quick start the process of converting your Mercedes diesel to run on free fuel! Stop going to the pumps!
With diesel fuel approaching $5.00 per gallon you cant tell me you are not interested in this subject. I know you may have lots of questions. To begin you must decide if you really want to do this!
If you have been contemplating either converting your current Mercedes diesel to run on free vegetable oil or are considering purchasing a used diesel to convert, then I highly recommend you purchase my complete set of 4 manuals before you head out on your quest. (the 5th book pictured is our SVO product Buyers Guide and is included free of change) The information contained in these illustrated manuals and guides could save you hundreds and possibly thousands of dollars.
Keeping your injectors clean and tuned is one of the best ways you can improve mileage in a diesel. Buy both Kents new manual Diesel Fuel Injector Cleaning and Testing Procedures and his Top Brass Custom Cleaning Tool Kit and save!
The manual covers diesel fuel injector removal, disassembly, cleaning, overhaul and testing. To read more specifics about this manual CLICK HERE.
The injector cleaning tool kit (designed and hand fabricated by Kent Bergsma) includes all the custom brass tools you will need to succesfully clean your own fuel injectors without damaging the critical internal steel surfaces. To read more about Kents tool kit CLICK HERE.
From my many years of working professionally on Mercedes diesels I have learned fuel injectors are the single most neglected maintenance item. I believe there are a number of reasons for this. Partly it may be the mystery surrounding how injectors work and what needs to be done to service and repair them. Then there is the false notion that like the engine they will last forever. And finally, it can be very expensive to have a shop replace the fuel injectors. You may even have said to yourself, the engine seems to be running fine so why bother spending the money?
Have you ever wished you could get your hands on a manual that would answer all your diesel complaint questions? Are you tired of cruising around the internet posting your problems on different forums hoping that someone who really knows what they are talking about can give you the right answers?
This is the first release from Kent Bergsmas new Advanced DIY Mechanic Series of repair manuals. This printed and wire bound guide will teach you everything you have ever wanted to know about how your pre-glow system works, how to quickly diagnose faults, how to repair and replace failed parts, how to prevent further problems, and how to upgrade a sluggish glow plug system.
The manual is printed in an 8.5 x 7 inch size and is 42 pages in length with 80 drawings, photos and illustrations. Knowing that this manual will be handled many times we have added a clear plastic front and back cover to minimize dirt and grease contamination. It is also printed on heavier 32 lb. bright white stock paper. Table of contents include:
PLEASE NOTE: This is not a diagnostic chart. It can be more accurately described as a products reference chart. It is designed to help diesel owners find fault related solutions by using our SEARCH BOX. If you would like a printed copy of this 10 page chart/guide just add it to your shopping cart with your order of any other item or items and we will send it at no additonal cost.
Have you been looking for solutions to help troubleshoot and/or repair your diesel engine. Wish there were a quick way to find it? Here is a summary reference chart you may find helpful. The chart is divided into the following 6 sections. Each summarizes the most common problems you may face with your diesel.
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This is a must read for anyone who is currently running or seriously thinking about running his or her Mercedes diesel on straight vegetable oil (SVO). This is a followup to my introductory guide, Dine Out with Your Diesel. It contains a higher level of technical information on the problems and challenges of long term operations. It has been said that knowledge is power. This is really true when running on SVO / WVO. If you do not have any knowledge of how your system works or what needs to be done to maintain it, then you are going to literally lose your power. The system will only be as reliable as YOU make it.
Are you plagued with a diesel that wont turn off when you want it to? Has it been slowly taking more time to quit when you turn your key off? It is time to fix it before you have more problems! This troubleshooting guide is directly applicable to the following models: 1975 to 1976 115 chassis 300D. all 1977 to 1985 240D, 300D, 300TD, 300CD and 1978 to 1985 116 and 126 chassis 300SD (pictures and illustrations were taken from work on these cars. The instructions will also apply in principle to the later model 201 chassis 190D, 124 300D and TD, and 126 300SDL and 350SD to 1993.
How many times have we (and I am talking about myself here) done an oil change on our vehicle, looked at the odometer and said to ourselves, I will write the mileage down later. I know that I have even tried to memorize the mileage, only to discover a couple months down the road that I am asking myself, Was that 82 or 83 thousand miles?
Burned out glow plugs are becoming an increasing problem in the 60x. engines produced from the mid 1980's to the mid 1990's. This 60x. group in question includes the four cylinder (601) engine that came in the 1984-1986 190D 2.2, the five cylinder (602) engine that came in the 190D 2.5 and 300D 2.5 from 1986 to 1993, and the 6 cylinder (603) engine installed in the 124, 126, and 140 chassis 300D / TD (1987 only), 300SDL and 350SDL.
If you have been around Mercedes diesels for any length of time, you have either asked this question or have had to deal with trying to find the answer. When troubleshooting a no-start problem it is always best to check the simple things first before moving on to the more difficult repairs. This guide covers 116, 123, and 126 chassis diesels from 1978 to 1991.
This manual is part of our new Advanced DIY Mechanic Series. It covers advanced procedures in simple terms with photos to illustrate every step. The format size is 8.5 x 7 inches. It is printed on 28 pound stock paper and is wire bound to allow it to stay open when on your workbench. The plastic protective cover will help to minimize grease and smudges when carrying it.
For all 108, 109, 114, 115, 107, 116, 123, 126, 201, and 124 chassis from 1965 to 1995. I wrote this repair guide to show you how to properly remove your instrument cluster and replace worn or failing components.
This $25 gift certificate can be used up to one year from date of purchase to be applied toward the purchase any item or items on our website . The certificate will be mailed with an individual certificate number for identification purposes. All the recipient needs to do with it is call in with his order and give us the certificate number.
If you desire a certificate greater than $25.00 can order more than one of these (in $25 increments) or you can call 800-513-5797 with any specific amount you want. This is a great gift to give to a Mercedes enthusiast. There is no charge for mailing a certificate.
SKU: COM-GFTCRTThis fuel tank and tank heat applications guide applies to all Mercedes 116, 123, 126, 201 and 124 chassis diesels from 1977 TO 1995 EXCEPT 300TD Station Wagons. When converting your Mercedes Diesel to WVO fuel, there are many things to think about and many choices to make. One of the most important, is deciding on what type of "fuel tank system" you should install. This can have a huge impact on your other components and how you install them. That is why I strongly encourage making all fuel tank related decisions before finalizing the final layout of any WVO conversion.
In a perfect world your diesel would not leak a drop of fluid. Unfortunately, with the age of your vehicle, it may not be economically possible to eliminate every leak. Some you may just have to live with. Let's face it. These older diesels are 20+ years old and that age takes it toll on gaskets, rubber seals, o-rings and rubber lines.
Since owners of these cars seem to want to keep driving them, then sooner or later they must deal with some fluid leaks. It has been said the most important thing about maintaining your Mercedes is fluids, fluids, and fluids. Let's make sure those fluids stay where they should. It is 54 pages in length has over 70 high quality reference images.
For all Mercedes 124 chassis cars from 1986 to 1993. This includes the 260E, 300E, 300D, 300CE, 300TE, and 400E. This is the repair kit you 124 owners have been waiting for. As you can see the kit provides you with new brushes, an instruction booklet and even a set of aluminum heat shields to make the soldering job good smoother. If your blower motor has been intermittent or some days it wont come on until you drive for a while, your motor brushes are most likely at the end of their life.
Fits all chassis: 107, 114, 115, 116, 123, 126, 201 and 124. This repair manual is written for all Mercedes models from the early 1970s up to the later 1980s. Principles may apply to older pre 1970 chassis as well but most instructions and illustrations are written for the chassis numbers listed above. Is your drivers seat starting to sag more than it use to? Are you finding it is just not comfortable any more on long trips? Maybe it tips to one side and you are constantly trying to compensate your weight to other side. This manual will show you how you can remove and repair the seat yourself using original Mercedes used parts.
Over the past six years we have received hundreds of emails asking us which is the best Mercedes diesel to buy and what should one be looking for when going on the hunt. In an effort to reduce the number of email replies, I began writing this book about three years ago.
For all Mercedes 124 chassis cars from 1986 up to 1993 ONLY. This includes the 260E, 300E, 300D, 300CE, 300TE, and 400E. This is the repair manual you 124 owners have been waiting for. If your blower motor has been intermittent or some days it will not come on until you drive for a while, your motor brushes are most likely at the end of their life.
Fits the following, 201, 124, and 126 chassis with 6 cylinder single cam gas engine. In my opinion, the 103 6 cylinder gas engine (built from 1986 to 1993) is one of the best engines Mercedes has ever built. Aside from a couple nagging problems common to these engines (discussed later) they have proven to be a strong, fuel efficient and very reliable automobile engine. If you choose the carry the run insurance kit I offer in your trunk, this engine will hardly ever leave you stranded, and if the engine computer starts to act up you should still be able to make it home with the aid of the mechanical fuel injection system. I have seen these engines go over 300,000 miles only needing valve guides, water pumps, and a belt tensioner along the way.
Can be used to log maintenance on all Mercedes, PON FIN P55 Pre 1960, 190SL, 110, 111, 112, 113, 114, 115, 108, 109, 107, 116, 123, 126, 201, and 124 chassis. Each of these is a shortened version of our regular maintenance logbook which contains 20 two page entry forms which is enough for 60,000 miles of driving. We are offering this logbook in a 3 pack for those of you who have multiple Mercedes. You know these log books can even be used with other cars with slight modification. At least you will have a detailed record no matter what vehicle you are working on!
Applies to all Mercedes: Pre 1960, 190SL, 110, 111, 112, 113, 114, 115, 108, 109, 107, 116, 123, 126, 201, and 124 chassis. I have been trying to find a lasting solution to rust problems on old cars ever since 1962. That was when I purchased a 1934 Ford Sedan and brought it home to fix up and drive. I was only 15 at the time, but I certainly did not find the rust holes very attractive in the lower front and rear quarter panels.
This repair guide covers all 124 sedans and wagons 260E, 300D, 300TD, 300TE, 400E and 500E 1986 to 1993. Removing a 124 chassis sedan or door panel and doing related door maintenance and repair are all fairly easy jobs for the do-it-yourselfer. If you have not removed a door panel before, there are a few pitfalls. This guide will take you step by step through the process of how to properly remove the door panels without damaging them.