CELEBRATE YOUR INDEPENDENCE! Kent has packaged together four of his most popular signature series products that will allow you to service, overhaul and tune your diesel fuel injectors yourself. All together these are key to helping you understand how your fuel injectors work, how to inspect and clean them, how to install new performance Monark injector nozzles, and how to balance tune them for maximum power and fuel effeciency.
These include the following items: Click on each one to read more.
Fuel Injector Pressure Bench Tester (designed and built by Kent Bergsma)
Diesel Injector Cleaning and Testing Procedures (manual written by Kent Bergsma
Running badly means poor performance. It happens sooner or later to EVERY diesel owner. The word "performance" is often used to describe how well a diesel engine runs once started. The principles discussed will cover all Mercedes diesels from the mid 1950s to the mid 1990s. Throughout this manual I will use this word to discuss a number of common problems. How performance is rated can mean different things to different people. In the following pages I will relate diesel performance to the following four criteria:
• How much power does it produce?
• What kind of fuel economy does it deliver?
• How smooth does the engine run?
• How much does the engine smoke?
These thin shim washers can be added to an existing injector shim to meet the thickness required to increase release pressure. Buy using a thicker shim along with 1 to 3 thin shims you will be able to make a number of different thicknesses within the 0,20 mm range. This kit contains six each of thin 0,20 mm washers.
These thin shim washers can be added to an existing injector shim to meet the thickness required to increase release pressure. Buy using a thicker shim along with 1 to 3 thin shims you will be able to make a number of different thicknesses within the 0,10 mm range. This kit contains six each of super thin 0,10 mm washers
If you are adjusting your injectors and your pressure reading is low you may only have to add one or two of the thin washers to bring the pressure up to spec. If your pressure reading is too high you will need to go down in thickness by choosing a think shim you have available and adding 1 or 2 thin (or any multiple you like) ones to build the thickness required. We also supply thin washer sets in 0,05 and 0,20 mm sizes.
These thin shim washers can be added to an existing injector shim to meet the thickness required to increase release pressure. Buy using a thicker shim along with 1 to 3 thin shims you will be able to make a number of different thicknesses within the 0,05 mm range. This kit contains six each of super thin 0,05 mm washers
If you are adjusting your injectors and your pressure reading is low you may only have to add one or two of the thin washers to bring the pressure up to spec. If your pressure reading is too high you will need to go down in thickness by choosing a think shim you have available and adding 1 or 2 thin (or any multiple you like) ones to build the thickness required. We also supply thin washer sets in 0,10 and 0,20 mm sizes.
One of the more challenging aspects of adjusting the release pressures on your diesel fuel injectors is finding the exact thickness shim washer you need to make the proper spring pressure adjustment. If you try to do it with just one shim per injector you end up needing a large assortment of all sizes of shims ranging from 0,80 mm to 1,95 mm. And knowing Murphy’s law all too well, you will end up needing the shim size that you do not have.
This is one cleverly designed tool. Could not have done it better myself. I actually use to make a couple different types before I found this one. If you have ever tried to remove a radiator hose corroded to an alumium housing you know what I am talking about and you will love this tool. Great when changing radiator hoses, especially the short hose. 8 inches in length.
It will get those stuck radiator hoses loose and off in seconds...
I like this - permanent - threadlocker because it is super strong but can still be removed with a heavy handed breaker bar. This is a very large bottle for the price and is a must have for Mercedes diesel owners. I use it anytime I am doing major repair work on an engine or transmission. Great for front crank bolt, cam bolt, torque converter bolts, injection pump mounting nuts, front engine accessories, brake caliper bolts, front suspension, etc. Anything that you can just not afford to come loose.
This removable thread locker is probably the best that I have used. It has the best sealing cap and cures rapidly and reliably when confined between metal parts. Use it to lock threaded fasteners, nuts, bolts and screws from loosening. Extremely important in critical engine and suspension parts. This is the removable type (meaning that it can be easily removed with hand tools). Comes in small .20 Fl oz. bottle great for most small jobs.
Excellent for all work around diesel engines to prevent vibration failure and breakdowns. If you need the red more permanent type CLICK HERE.
This permanent thread locker is probably the best that I have used. It has the best sealing cap and dries hard in 20 to 60 minutes. Use it to securely lock threaded fasteners, nuts, bolts and screws from loosening. Extremely important in critical engine and suspension parts. This is the permanent type (meaning that it is possible to remove only when applying heat to 450 degress F - with propane torch) or a very heavy breaker bar. I like to use this one on brake caliper bolts as it is such a critical bolt.
Excellent when retaining bearings and bearing races, freeze plugs, rocker arm and main bearing studs, etc. Can fill gaps up to .007 and assures positive controlled locking.
I like to use plastic inline filters to monitor the flow and quality of the fuel (yes you can even check for air in the system). The filters that have proven best for this application are Mercedes diesel pre-filters with brass insert ends for greater strength at the nipples. These filters do the job but are only available for 5/16 or 8 mm fuel hose. I have solved that problem by adding an alcohol resistant and very tight hose spacer on the end of each nipple. This in effect will allow you to use 3/8 inch fuel hose without deforming the hose or allowing leakage. These filters have the 90 degree nipple to allow you to fit it into tighter places.
We have recently been getting more requests for product catatogs. We decided to deliver. Our first product catalog specific to SVO kits and products is finished and ready to ship. This will outline all our different conversion kits as well as list individual upgrades you can make to an existing conversion. It will also show you individual components you can purchase if you want to build your own system.
The other buyers guides we are currently working on are Diesel Engine Performance Products Guide and Top Mercedes Weekender Projects (key jobs you can do at home on a weekend). Stay tuned for more to come.
CELEBRATE YOUR INDEPENDENCE! These 3 illustrated manuals will help you quick start the process of converting your Mercedes diesel to run on free fuel! Stop going to the pumps!
With diesel fuel approaching $5.00 per gallon you cant tell me you are not interested in this subject. I know you may have lots of questions. To begin you must decide if you really want to do this!
If you have been contemplating either converting your current Mercedes diesel to run on free vegetable oil or are considering purchasing a used diesel to convert, then I highly recommend you purchase my complete set of 4 manuals before you head out on your quest. (the 5th book pictured is our SVO product Buyers Guide and is included free of change) The information contained in these illustrated manuals and guides could save you hundreds and possibly thousands of dollars.
If you work around your Mercedes much this is a great tool to have. The quality is exceptional for the price. It will reset to measure in both inches and millimeters. For a limited time I will even include a spare button battery at no extra cost.
If you are going to test and tune your diesel fuel injectors this is a must have tool! It is the best way to determine the current thickness of the pressure adjusting shim washer in each injector and to help choose the proper replacement. We are committed to helping you service and overhaul this critical maintenance component.
As I have said elsewhere on this site, fuel injectors may be the most neglected maintenance item on the older Mercedes diesel engines. Just because they are working does not mean they are working well. And now with the cost of diesel fuel creeping up to $5.00 per gallon this is even more important than ever! You can work on your injectors yourself. It is not difficult, but you are going to need the right tools. I have put together this quality but inexpensive tool set for those who want to tune-up or overhaul their injectors on their own. If you are running SVO in your diesel you MUST take care of your injectors or your diesel will not take care of you. This tool set includes the following:
As I have said eslewhere on this site, fuel injectors may be the most neglected maintenance item on the older Mercedes diesel engines. Just because they are working does not mean they are working well. And now with the cost of diesel fuel creeping up to $5.00 per gallon this is even more important than ever! You can work on your injectors yourself. It is not difficult, but you are going to need the right tools. I have put together this quality but inexpensive tool set for those who want to tune-up or overhaul their injectors on their own. If you are running SVO in your diesel you MUST take care of your injectors or your diesel will not take care of you. This tool set includes the following:
If you run or plan to run B20 to B100 biodiesel or SVO / SVO blend (straight vegetable oil) I highly recommend you do not count on just your factory filter to provide proper filtration. Our Stanadyne FM 100 filter has a much larger capacity and better water separation capability than the factory filter. This will give you better filter life and better performance over a longer period of time. This filter is much easier to change on the road and less messy that the factory filter. It fact it is the easiest filter to change of any of the competition aftermarket filters by far. No tools are required - only the twist of your wrist! It has proven to outperform any Racor Fitler on the market for less money and less hassle!
If you run or plan to run B20 to B100 biodiesel or SVO / SVO blend (straight vegetable oil) I highly recommend you do not count on just your factory filter to provide proper filtration. Our Stanadyne FM 100 filter has a much larger capacity and better water separation capability than the factory filter. This will give you better filter life and better performance over a longer period of time. This filter is much easier to change on the road and less messy that the factory filter. It fact it is the easiest filter to change of any of the competition aftermarket filters by far. No tools are required - only the twist of your wrist! It has proven to outperform any Racor Fitler on the market for less money and less hassle!
If you are installing a dual tank conversion in your Mercedes you are going to need a way to allow the hoses to enter the trunk somewhere. The best way to do this is to use a hole saw to cut one or two round holes in the spare tire will in bring in the coolant hoses and/or fuel hoses. The hoses can be protected from chaffing with tape and then sealed with Silicone to prevent water and dirt from entering your trunk. Yes, I know these hole saws are not meant for metal - and that is why you need this cheap set. No need to dull your expensive hole saws. Once or twice on metal and the saws are done. But then you wont be using all the sizes in this kit so you will end up with extras for future wood projects around the house.
DEFINITION: Our DTC 100 (Dual Tank Conversion) upgrade for TWX (temperate weather climate) is your best solution if you only operate in temperatures where it seldom gets below freezing and you want an easy to install and less expensive system. I call this a SHORT Upgrade kit because we do NOT include everything you need to convert to dual tanks and it is only an UPGRADE to our STC conversions 100, 1000 and 2000). IT IS NOT a complete kit by itself and it does not include everything you will need to upgrade. There are only a few items you will have to obtain on your own. We deliberately leave out the fuel source switching valve, the second fuel tank, and dash mount switches because we have found most users want to customize their installation anyway.
Have you been trying to find the right hose kit to upgrade your current WVO conversion. I know you want something that can handle biodiesel when you run it and you want something that can hold up to your boost heater. You also want to get rid of your ridiculous barbed fitting and cheap hose clamps that keep cutting into your fuel hoses!
Now you can order this kit and solve all those nagging problems once and for all! This kit contains:
This is the super fuel hose we have been waiting for! Finally a hose that meats all the needs for running, gasoline, ethonol, diesel, biodiesel, and heated SVO in less than ideal environments. There is nothing else like it on the market today.
Now you can buy it in any length you want! Order here by the foot. This is the super fuel hose we have been waiting for! Finally a hose that meats all the needs for running, gasoline, ethonol, diesel, biodiesel, and heated SVO in less than ideal environments. There is nothing else like it on the market today.
Here is an inexpensive set of cleaning brushes that really get down in the crevices. The plastic one is good for exterior cleaning around the window and body trim. The brass is good for cleaning engine parts you don't want to scratech. The steel one is excellent if you are doing some rust repair.
This shim kit is for those who want a large assortment of every possible combination at their fingertips. It is not easy to find such a complete kit. I personally looked so long to find a good source that I finally gave up and am now importing this high quality master mechanic shim kit directly from Germany. Each shim is extremely accurate in thickness. The shim washers are 11.5 mm in diameter and will work on all Mercedes passenger car diesels from 1958 to 1993.
Are you looking for high performance (HP) in an easy-to-build SVO Single Tank Conversion (STC) at a great price? If so, then this is your best option. This kit includes our popular STC 100 BUILDERS conversion kit along with the upgrades we recommend to increase performance when operating in cool weather climates. When you purchase the STC 200 option you will save approximately $70.00 over the cost of buying the kits /components individually.
The following is a list of everything included in this package. Click on the specific item to read more about the design, performance, and application of each component kit:
This guide will walk you through the process of finding the right restaurants for good waste cooking oil (WVO), approaching restaurant owners, protecting your sources, setting up a collection and settling station, and proper ways to filter and pump it into your tank. If you have ever thought about convertingto SVO, the first step is to secure your source(s). There has never been a better time to start. This short illustrated manual by Kent Bergsma will get you up and running quickly.
This is the super fuel hose we have been waiting for! Finally a hose that meats all the needs for running, gasoline, ethonol, diesel, biodiesel, and heated SVO in less than ideal environments. There is nothing else like it on the market today.