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Mercedes Complete MBZ Brake System Service and Repair Resources

Recently, I set out with the goal to provide our customers with all the resources they would need to troubleshoot and repair the brake systems on their own cars. As your favorite Benz ages brake problems will arise and they can sometimes be difficult to diagnose. Since brakes are a safety related system it is also VERY important that any repair work be done properly and with great care.

Mercedes Brake Bleeding Equipment and Procedures Manual by Kent Bergsma

Applies to all models and chassis listed below:

Item: MRG-COMBBEP
$15.95
This new manual by Kent Bergsma covers brake bleeding equipment and procedures for all model Mercedes from the mid 1950s to the mid 1990s. This cover chassis Ponton 110 111 112 113 108 109 114 115 116 107 116 123 126 201 and 124. Special Includes Brake Bleeder Kit as shown. This new easy to understand 20 page guide will walk you through the different ways to bleed your brakes and the equipment needed to do the job right. Brake bleeding is something that no sane person finds enjoyable. It can be messy and often involves painful bodily contortions to access the bleeder screws. There seems to varying opinions as well as a bit of black magic involved with the bleeding process. It may be more of an art than a science. Sometimes the procedure works perfectly, and then other times it seems like you end up with endless air in your system that just wont come out. The information contained in this manual with eliminate some of the mystery and give you the knowledge and confidence to do the job right the first time. Covers safety tips, types of bleeding equipment and four different ways you can bleed your brakes.

Mercedes 190E 2.6 300E CE/TE 103 Engine Water Pump Replacement Tool

This job is a real pain and near impossible without this special tool - SPECIAL ORDER ITEM

Item: TUL-124WPRT
$34.95
This item is currently Sold Out.
103 water pump.jpg

If you are going to change a water pump on a 103 engine you will need this tool or you may never get the pump off. The hours wasted can lead to extreme mental meltdown (I speak from experience :-) ). Access and clearance is so tight that a normal 3/8 inch drive extension and universal will not work. This is a quality set of tools put together for you to work right from the start. The socket is Craftsman and the extensions and universal with adapter are Stanley. Partial instructions included.

This tool comes only with instructions to get on and to remove the water pump bolts. It DOES NOT come with complete instructions on removing and replacing the pump. Those instructions are in the works and will be available soon.

Mercedes Maintenance Sealant and Adhesive Survival Kit

These are the top five for your work bench

Item: SEALANT-COMBO
$19.99

Kent is often asked what are the most important SEALANTS AND ADESIVES to have around for your Benz. These are his top 5 picks. This kit includes the following 5 products:

Mercedes Maintenance Metric Combination Wrench Set - Kent's Favorite - SPECIAL PURCHASE

Made by Allen Industrial Tools - Only $10 with any order of $75 or more

Item: TUL-SPECIALCWS
$16.95
$10.00 On Sale!
This item is currently Sold Out.

Here is what Kent says about these wrenches: " I am very picky about the "feel" and "fit" of my combination wrenches. Some are just too smooth and slippery, while others just don't feel good in your hands. Then their are those who have real thick heads that make it hard to get on close quarter nuts and bolts (like Kobalt). A lot of the real cheap wrenches don't fit tight on the heads, thus causing rounding off of the heads (like a lot of them)!!

Mercedes Small Vacuum System Hose assortment

5 Misc pieces to be primarily used throughout vacuum system

Item: VACHOSE-5ASSORT
$3.75

5 pieces 11" to 16" long misc ends from our cutoff stock. From 1/8 inch to 3/16 inch diameter. These can be used on various vacuum connections. Maybe some small fuel hose included. Yes, Kent does use fuel hose on vacuum systems as it will not swell and rot like regular rubber vacuum hose.

PLEASE NOTE: Not to be used for diesel fuel injector fuel return hoses!!

Mercedes Gas Engine Maintenance - Spark Plug Thread Chaser

Clean up your spark plug threads before they get destroyed!

Item: TUL-TCHASER
$5.99

For 14mm and 18mm spark plugs. These work on the older and the newer ( Up to 1995) Mercedes spark plug holes. Use a 13/16 inch deep socket to drive the chaser.

Mercedes Maintenance-3/8 Inch Drive Torque Wrench and Case - SALE!

Use around engine and engine compartment for smaller bolts and nuts

Item: TUL-3/8TORK
$29.75
$20.00 On Sale!
This item is currently Sold Out.

This is a very handy smaller torque wrench to have in your tool box. It will do fuel injectors but is not quite big enough to torque wheel lug bolts. Range is 5 to 80 foot pounds. To order a 1/2 drive torque wrench CLICK HERE.

Kent Loves His Donuts 11/2/11

Kent sees all kinds. Likes maple bars the best. But check out this donut? Deep fat fried and sliced radiator hose? Plain. He had to admit this one was pretty creative. He has mentioned before about the importance of checking and replacing your rubber exhaust donuts. They do not last forever. In most cases they need to be replaced every couple years and even more often if the car is not regularly driven.

Mercedes Maintenance-Heavy Duty Pick Tool Set

Item: TUL-HDPICK
$7.95
This item is currently Sold Out.

Nice set of heavy duty pick tools with rubberized handles. They have hardened steel tips which allow for more prying and twisting with less tendency to bend the tips.

Mercedes Maintenance-3/8 Inch Drive Long Magnetic Tip Extension

Item: TUL-MAGNETEXT
$12.95
Quality Tool. Use as a long extension on your 3/8 inch ratchet. The magnetic tip will help to hold the bolt into the socket. Or you can remove the socket pull out the telescoping tip and use it as a pickup magnet to get into hard to reach places. LIMITED SUPPLY.

Options for Turning Your Engine Over During Service and Maintenance - 10/13

There are a number of maintenance procedures that require you rotate the engine over by hand. This would include timing chain replacement and timing, injection pump timing and replacement, valve stem seal replacement, valve guide rails and camshaft replacement, front crank seal replacement, transmission removal and replacement, or any other procedure that requires engine rotation.

Mercedes 601 602 603 102 103 104 Rear Engine Crankshaft Seal Replacement Kit

Change this seal anytime you remove the transmission!!! - Carefully check models covered listed in description

Item: DSLGEG-COMRCSRK
$38.95

Once an engine or transmission gets over 20 years old the seals start to fail and will eventually leak. Many times it's not from wear on the seal lip, but rather from age. I said this many times that age is the big killer when it comes to something made of rubber, plastic or any type of synthetic flexible material.

The rear crankshaft seal is one such problem area on older Mercedes gas and diesel engines. if you have one of the old 616 or 617 diesel engines it's very difficult to change the rear crank seal without removing engine from the car. But many other early models including all those diesels produced from 1986 onward have a replaceable rear crank seal that can be removed and replaced once the transmission is pulled out of the car.

Mercedes Happy 65th Birthday Kent!!

Thanks for all you have done for the Mercedes Benz community!

 

 

 

 

 

 

HAPPY BIRTHDAY KENT!

You are all these things and more to us Kent


 

 

 

 

Mercedes Enthusiast

 

 

 

 

 

 

 

Mercedes Service 10 mm Head Size Locking Nuts ( Set of 10 )

Common size on all Mercedes

Item: TUL-COM10NYLOK
$2.40

Replace those nuts that keep loosening up with nylock metric nuts that just won't come off. Inside the door panel on the window regulators. Around the engine compartment. Air filter housing nuts. etc. etc.

Mercedes Engine Coolant Pipe

Item: BDP-COMECOP
$15.00

Mercedes Maintenance Must - One Smokin Hot Torch

Use with standard propane or MAPP gas tank for exceptional performance

Item: TUL-SMOKINTORCH
$23.75
This item is currently Sold Out.

Kent finally found a hand held torch that REALLY works. And you need a torch like this when working on old cars... one that auto starts easily (like on the first click!), one that does not flame out when you hold it close to the surface, one is easy to adjust the flame and temp, and one that really puts out the heat when needed.

Comes with rapid Piezo start and fine flame adjustment control.

Mercedes Fluid Maintenance - Radiator and Fuel Hose HD Pinch off Pliers

Best tool for secure clamp-off in tight locations - produces super tight seal on larger hoses

Item: TUL-VHPLIERS
$18.95

I have used a lot of different clamping tools over the years to prevent fluids from leaking out when removing coolant, fuel, or brake fluid hoses. Most work ok. Some are hard to use in tight places.  Many do not stop every last drip from coming out of the hose. Imagine my excitement a couple years ago when I saw a clamping tool combined with a vise grip like mechanism.  I immediate thought - not that is a tool and a half!  Sure enough after using it it has proven to be the best I have ever used.  And yes, it will stop every drip.... to is super easy to get into tight places and easily clamp and unclamp. The clamp bars swivel are are big enough to work on radiator hoses and strong enough to work on smaller heater and fuel hoses.

Mercedes Tool of the Month

Kent shares his favorite tools when working on his own Mercedes!

I like tools. I especially like tools that work as advertised and make the job easier. I am constantly on the lookout for new tool releases and/or unique designs. From my own experience, I know that many new tools come from someone's frustration over a tool that just does not work quite right. That is how my diesel valve adjusting wrenches came into being!. Those German Hazett valve wrenches just did not "cut it." I can not believe I have sold over 10,000 pairs of my valve wrenches. So when I see a new tool that fills a need I always smile and wonder just who was behind the concept and what happened to bring it to market!

Mercedes Have Leaks? Need Diagnostic Help, Gaskets, O-Rings, or Sealing Washers?

Here is a list of the products we carry that can help you fix annoying fluid leaks

Fluid leaks are a very common problem on older cars and it is something you will eventually need to deal with if you plan to own an older Mercedes Benz that you use as a daily driver. They can be coolant leaks, brake fluid leaks, transmission leaks, rear end leaks, fuel system leaks and engine oil leaks. Engine oil leaks are more common on diesel engines because of the high internal crank case pressures. On this page we will review some of the common fluid leaks and direct you to our specialty parts and kits that will help you fix it yourself!

Mercedes Maintenance Supplies Pak of 100 8 inch Black Zip Ties

You will use these everywhere on any year and model Mercedes (except in areas of real high heat)!!

Item: TUL-8INZIP
$3.99

Kent could not live without zip ties. Almost anyone who has work on cars, boats, or airplanes will agree. Here is a 100 pak of the popular 8 inch size.

Mercedes Steering Wheel Removal Special Hex Socket

Most Models 1980 to 1993 240D 300D 300CD 300TD 300SDL 300SE 420SEL 560SEL 380SL 560SL 190E 190D 300E , ETC

Item: TUL-SW10MMHEX
$10.95
This high quality heavy duty 1/2 inch drive Urrea 10 mm Hex Socket is the tool you will need to remove the center bolt holding your steering wheel to the steering column. See Kents video on steering wheel removal on the tech help page. Without the proper socket and procedure you can damage the bolt and you may end up having to drill it out!!!

Mercedes O-ring Removal Fine Point Pick Tool Set

Best set Kent has found to remove orings in hard to get to locations

Item: TUL-FPPICKTOOLS
$7.99

This set of 5 pick tools have very thin and sharp points. The variety of angles available allows you to get into almost anywhere to remove and o-ring, sealing ring or other small part. Comes in protective plastic case.

Mercedes Hood Pad Delux Installation Kit

All Mercedes 108 109 107 116 123 126 201 124 129 from 1970 to 1995

Item: BDP-COMHOODPKIT
$19.95

This kit will help you get a new hood pad installed properly in your older Benz. If you do not use the proper procedure or the right glue the hood pad will be falling down again soon. This kit comes with the following:

Special contact adhesive (enough to do one hood pad)

  • Stiff plastic scraper to help get the old pad off without damaging the hood
  • 2 - 2 inch brushes to spread the glue
  • 2 pairs of nitrile gloves
  • Illustrated instructions

Be sure to watch Kent's video on hood pad replacement. Click on the video link on the main tech help page.

We also carry hood pads for most older Mercedes.  Just type "hood pad" in the search box to view selection.

Keeping a window up tight with a failed window regulator - 7/21/11

When a window regulator or regulator motor fails it is almost never in the summer. Seems to happen to me only in winter when weather is severe! Get the window up and then keeping it up tight may be necessary until you can repair it or get the replacement parts. Tape and other "quick fixes" don't work for me. The window always works itself down and then you get loud wind noise.

Inspecting tie rod ends - 7/14/11

Worn tie rod ends can affect the steering of your car as well as safety. In most models there are six of them located on the ends of the linkage rods that connect your wheel hubs to the steering box. They do not wear out overnight! Most extreme wear is caused by lack of lubrication. On all models after the early 1960's the grease is sealed in the tie rod ball joint by a rubber boot. If this boot cracks the grease will leak out and moisture will leak in.

Mercedes Multi-Use MINI CLEAR FILTERS - 3 PAK w/Hose

Use on all models for window washer filter, vacuum inspection filter, sm. fuel filter, etc

Item: VAC-COMMINIFILTER
$12.95
$9.75 On Sale!
INTRODUCTORY SALE: This quality small fuel filter is made by Monark in Germany. Although not made specifically for Mercedes, it has some unique uses. Use it inline with the feed hose for the windshield washer system to keep the squirters from getting plugged up with dirt (and we all know what a hassle that is!). In the picture below I have installed it inline on my 116 chassis 300SD. It has a fine enough filter to stop all dirt particles before they reach your squire nozzles!

Internal Door Maintenance Tips - 6/20/11

This is one area on an old Benz that really gets neglected. In fact you may even be asking yourself, "What could possibly need servicing inside the doors?" Believe it or not, there are actually quite a few things that need attention, and if they don't get it, your doors may suffer from broken or bent power window regulators, failed door check straps, sticking door locks, doors not shutting properly, or even bottoms of door rusting out.

Mercedes Safety Special of the Month

1/2 inch torque wrench

 

New Safety Special of the Month: We believe safety should be foremost when driving and working on your Mercedes. Each month we will feature a special safety item or items with special savings. For the month of July we are featuring our heavy duty 1/2 inch torque wrench. 

UNDER CONSTRUCTION

 

Locating your Mercedes Factory Paint Color Code - 5/26/11

Many customers have asked where they can find the paint code for their older Mercedes. You will generally need this code when you go to purchase matching paint at any auto paint store. On most models from the early 1970's up through the mid 1990's the code number is located on the vin number plate on top the front core support just forward of the top of the radiator.

There are so many numbers on this plate that it can be difficult to find the one for the paint code. Look for the 3 digit number followed by a letter. In the upper picture (123 chassis you can see it on the bottom left - 932 H. On the lower picture (126 chassis) it is second up from the bottom left - 735 G.