OM616 OM617 Lift Pump Overhaul instructions - On Demand Video
If you are experiencing hard starting or unexplained loss of power, your engine's lift pump could be failing.
Kent's Factory Service Manuals collection is going on sale now. CLICK HERE.
If you are experiencing hard starting or unexplained loss of power, your engine's lift pump could be failing.
Published in August of 2019, this has been one of the most requested videos over the past two previous years.
This video will cover the use of my custom plastic tool to safely remove the steel center section for the outside aluminum housing with rebuilding your older style SLS ( Self Leveling Suspension) hydraulic pump. No other instructions included here.
This video will not only save the condition of your door panel, but it will save you a lot of time and frustration when you go to replace a door panel after doing maintenance inside your door. Those old plastic film liners always seem to be torn, ripped, and downright ugly.
In this short video, Kent will give you an overview on setting up and using Version 3 of his bench mount CIS gasoline injector pressure tester.
This video is specifically for setting up and using Kent's newest version of his diesel fuel injector bench mount tester. It does not contain any information on the actual process of cleaning or rebuilding a fuel injector.
This video is part of the full net repair kit we sell. See related products below. If you choose just to watch this video, you will have to source your own bungee cord and crimping sleeves.
Our seat spring repair kit has been a great success! It can easily repair sagging on broken front seat springs. But what about seat padding. A lot of the older ( 1970's to 1980's glued fiber seat padding can crush down and even disintegrate over time.
This video will show Kent's technique on how to prime and paint alloy wheels using our wheel paint kit and masking dam that we sell separately. See below. The techniques will also apply to any spray can paint you should choose to use.
This is a full 25-minute step-by-step instructional video on how to properly flush or bleed your brake system using our pressure brake bleeder and fluid capture tank.
In this video, Kent explains the correct procedure for cleaning and lubricating your hubs and rear brake rotor BEFORE you install your wheels. He hardly ever sees this done when removing wheels on 15 plus-year-old Mercedes so he knows it is almost ALWAYS neglected.
Kent came up with this kit because of all the times he replaced e-brake shoes only to end up with battered knuckles and extreme headaches. This video is included free with the purchase of the toolkit.
This video is intended to be used as instructions when purchasing Kent's Rust Buster Tool. It can be viewed separately but you will need the tool to apply the principles. This video is included free of charge when purchasing the tool. See related products below:
Have you dreaded changing the rear end fluid before because it is a pain and ends up being really "messy?" Kent finally decided there had to be a better way so he went to work and came up with the idea of using a simple and affordable custom made pressure tank to "flush" and refill differentials
This video will take all the "mystery" away... For all W116, W123, and W126 Turbo Diesel 5
Maybe you have even tried this only to have to patch fall on the floor when you walk away... ( it has happened to Kent... :-) ).
PLEASE NOTE: These are not complete instructions on how to open up an early style SLS pump and properly reseal it. Rather, these are some tips that will make the job go faster and easier. These are things Kent has learned rebuilding a number of these pumps himself.
This can happen when you least expect it! It happened to me right when I purchased a W109 300SEL and it can be really frustrating.
This is a BIG problem! Failure to fix it can shorten engine life by allowing dirt to enter the combustion chambers thus damaging the piston rings which lead to low compression, poor fuel economy, hard starting, high oil consumption and loss of power.
These are the instructions that come with our black engine and chassis paint restoration kit, but they will help you successfully spray paint almost anythings. These step-by-step techniques were developed by Kent over almost 60 years of spray painting cars and parts.
Kent will explain the theory of operation in simple terms, why it is so important for proper transmission shifting performance, and how to test it hooked up to the engine's vacuum system with the engine running.
In this video, Kent will show you the step-by-step procedures for replacing your broken seat adjustment handle in 1973 to 1985 W116 and W123 Mercedes-Benz sedans, coupes and wagons.
This on-demand training video will walk you through the steps you need to follow in order to get your headliner panel off so you can work on the sunroof. If your sunroof won't open, you are stuck - right? Not SO according to Kent.
This video will show you to details on how to use Kent's custom rear end and manual transmission drain plug wrench. These 14 mm plugs were used on almost all manual transmission and rear ends from the early 1960's up to the mid 2000's.
If your early door lock actuators do not have any cracks in the rubber diaphragms, but they just won't hold vacuum - it may be possible to fix them by taking them apart and cleaning and resealing the outer lip of each diaphragm.
In this video instruction Kent will show you how he installs our battery tender kit in a W124 Mercedes.
This 24 minute on demand training video comes with our injector back flush cleaning kit. You can purchase this video separately, but please keep in mind you will not have any of the tools or supplies to complete this procedure yourself.
When any part of the overboost protection system fails, your turbo diesel engine can lose power or start to smoke too much.
Want to get more power our of your 5 cylinder OM617 turbo diesel? Maybe you will like to reduce the dark smoke coming out the tail pipe during heavy acceleration?
Total Run Time: 8:01
The FLOW pressure method can be used to both check and set injection pump timing. Personally, Kent likes to use this method only when checking if the I.P. needs adjustment.
DO NOT neglect your W123 hood hinge and firewall corner drains. The problems plugged drains can create arre many and the 123 sedans, coupes and wagons are more prone to front plugged water drains than any other model.
I have always dredded replacing a hood release cable. Finally on the last one I did, I decided to do something about those feelings.
In this video instruction, Kent will demonstrate how to check for one possible source of a mysterious front end clunking sound. Any clunking noise you hear when driving over rough ground or when braking should be investigated immediately.
Kent will walk you through the steps to properly adjust the leveling according to factory specifications. He will also cover some of the problems you may run into and demonstrate how he used the new adjusting tools he designed.
In this long video manual Kent will walk you step-by-step through the process of removing the older square style leveling valve from your Mercedes, opening it up without losing the spring and balls, removing the old o-rings and cleaning the parts properly, installing the new o-rings, and putting
Trying to fix a rough or bouncy ride in your SLS Mercedes? Not sure what is causing the problem? Maybe you have heard that it might be the accumulators.
In this video Kent will walk you through the procedure of removing the old accumulators and installing new ones in a W123 300TD wagon. It is a very straightforward job that only takes a couple hours. You will need to raise the car and safely support it on jack stands.
This video will walk you through the procedure of removing the hyraulic reservoir tank and cleaning it and replacing the low pressure hose from the bottom of the tank to the SLS pump. This is the hose that most often leaks.
These are the instructions that come with Kent's brake pad and brake caliper service kit. It is possible to make your own service kit by watching this video. To purchase the kit see related products below. To learn more about the importance of this kit watch the video below:
If you have a 1985 or older Mercedes Benz it is time you flush that old automatic transmission fluid out of the system and replace it with a good power steering fluid. ATF formulations have changed over the past 20 years.
When replacing the front upper control arms you formost need to think about safety. You will need a good quality and large rolling hydraulic floor jack, and a couple good jack stands.
This instructional video covers the procedure for flushing the old hydraulic fluid out of an SLS system and installing new fluid. The example shown in this video is from a W126 560SEC.
Want to try to make your car's engine and engine compartment look like it just came off the showroom? Would you like detailed information on the chemicals, brushes, tools, and procedures Kent uses to get his engine compartments looking so nice?
This one hour long on demand video is included free with the purchase of Kent's OM61x injection pump timing kit. The method he teaches uses his own kit, his custom built pressure tank, and his special IP snake wrench.
Interior water leaks are becoming more common in the 123 chassis sedans, wagons and coupes. Kent believes the reasons are twofold. 1. The W123 is still used all over the world as a daily driver. Thus use, exposure to the elements and age = leaks. 2.
If you have a 1969 to 1985 4 or 5 cylinder diesel (except the 1984-85 190D) you may have already noticed it is hard to get the valve cover totally sealed from weeping oil stains coming out the bottom or top of the valve cover gasket.
When an engine is both overheating and losing coolant, you first want to exhaust all possibilities that the cause is something simple or inexpensive to repair. It is possible it might just be a stuck thermostat with a faulty water pump leaking coolant at the same time.
If a car has sat outside in the elements for long periods and has not been washed or waxed in months there are some things you need to do BEFORE you apply the buffer to the body and the final wax to the paint. This is where you will need some real "elbow grease."
In this video Kent covers the removal and replacement procedures for the sunroof air dam or otherwise known as the air deflector. Using a special technique and a plastic trim tool can prevent damage to the plastic clips. He also covers troubleshooting the reasons for improper operation.
When you are out looking to buy an older Mercedes in this time period you have to be careful. You have heard that these old Benz (particularly the diesels) can go forever! So why is mileage that important. Because contrary to those "myths" they do not go forever without impeccable maintenance.