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Manuals by Kent Bergsma

Mercedes Diesel Automatic Transmission Peak Performance Tuning Manual by Kent Bergsma

Covers ALL Diesel Automatics from 1969-1985 220D 240D 300D 300CD 300TD 300SD

Item: MRM-TRANSTUNE
$32.95
61x Diesel Automatic Transmission Tuning Manual
Lets face it! Diesel automatic transmissions can be troublesome, particularly those models that use vacuum to control shifts. This is largely due to the fact that diesel engines don't produce vacuum naturally. It has to be artificially manufactured. This is what makes diesel transmission tuning difficult. The numerous vacuum and pressure controls that were added to make it shift properly can create all kinds of problems when they fail or get out of adjustment.The big challenge in writing the manual was to clearly explain how to get all these controls working in harmony for the transmission to operate at peak efficiency.

Mercedes Self Leveling Suspension, Theory, Troubleshooting, Maintenance by Kent Bergsma

Item: MRM-COMSLSS
$18.50

For 123 Chassis 300TD, 201 Chassis 190E 16V and 126 Chassis 560SEL

This SLS manual was written specifically for 123 300TD wagon owners, but also applies to the models mentioned above, 300TDs from 1979-1985 and other chassis above up to 1990. If you own or are planning to purchase one of these popular wagons, I guarantee at some point you will have to deal with the SLS (Self Leveling Suspension) system. PLEASE NOTE: If you have a 1987 to 1995 124 chassis wagon this manual will only cover basic principles of troubleshooting. It does not cover the pump or the rear sway bar which are different on 124 wagons.

Mercedes Brake Bleeding Equipment and Procedures Manual by Kent Bergsma

Applies to all models and chassis listed below:

Item: MRG-COMBBEP
$15.95
This new manual by Kent Bergsma covers brake bleeding equipment and procedures for all model Mercedes from the mid 1950s to the mid 1990s. This cover chassis Ponton 110 111 112 113 108 109 114 115 116 107 116 123 126 201 and 124. Special Includes Brake Bleeder Kit as shown. This new easy to understand 20 page guide will walk you through the different ways to bleed your brakes and the equipment needed to do the job right. Brake bleeding is something that no sane person finds enjoyable. It can be messy and often involves painful bodily contortions to access the bleeder screws. There seems to varying opinions as well as a bit of black magic involved with the bleeding process. It may be more of an art than a science. Sometimes the procedure works perfectly, and then other times it seems like you end up with endless air in your system that just wont come out. The information contained in this manual with eliminate some of the mystery and give you the knowledge and confidence to do the job right the first time. Covers safety tips, types of bleeding equipment and four different ways you can bleed your brakes.

Mercedes Happy 65th Birthday Kent!!

Thanks for all you have done for the Mercedes Benz community!

 

 

 

 

 

 

HAPPY BIRTHDAY KENT!

You are all these things and more to us Kent


 

 

 

 

Mercedes Enthusiast

 

 

 

 

 

 

 

Mercedes 616 617 Diesel Engine Front Pulley, Counterbalance and Crank Seal Replacement Guide

Applies to 4 and 5 cylinder diesel engines 1974 to 1985 (except 190D)

Item: MRM-61XFCSR
$19.50

Kent originally wrote this manual to go along with our 617 Turbo Diesel Front Crank Seal Replacement Kit as well as our 616 and 617 NON Turbo Crank Seal KitWe have found that many of you are having problems with your front crank bolt loosening up or bolts sheering off at the front engine pulleys. This is becoming more common as these old diesels age and is primarily due to excess vibration caused by a poorly tuned engine. This guide will not only show you how to replace the front seal, but it will also give you the information you need to check the torque on the front bolt. WARNING: IF YOU HAVE NOT DONE THIS, YOU MAY BE SORRY. Please see my TECH HELP tips and alerts.

Mercedes Early Vacuum Door Lock Diaphragm Replacement Instructions - 114 115 116 Early 107 Chassis and Early 123

For those chassis models from 1969 to 1980 with dual rubber exposed diaphragm actuators

Item: INSTRUCT-DLRD
$11.75

These five page step-by-step illustrated instructions will walk you through the correct procedure of removing your old worn and cracked door lock rubber diaphragms from the actuator housing and replacing them with new ones. These are procedural instructions only. They do not include the parts you may need and they DO NOT explain how to remove the door panel and take the actuator out of the door or trunk.

Mercedes 123 126 201 124 Chassis with 722.4x BLACK Transmission - Modulator Valve INSTALLATION INSTRUCTIONS

For installing black modulator on late 1985 123 and most other models from 1986 to 1993

Item: INSTRUCT-BVM
$12.95

Illustrated 6 page step-by-step instructions for proper removal and installation of the modulator upgrade for the years and models noted here. Includes how-to specific details for using the new adjustment cap. These are installation instructions only. They DO NOT include information on adjusting transmission modulating pressure or the vacuum shift controls. Instructions are 8.5 x 11 and will be sent folded in half.

Instructions are specific and highly detailed (showing in color here but printed in Black and White: 

Fits all the models listed below:

Mercedes SVO WVO Heated Fuel Path Coolant Hose Bundle Instruction Book

For all 116 123 126 201 and 124 chassis running on vegetable oil

Item: SVO-MANHFP
$18.50
This booklet will show you how to make an insulated heated fuel path running from your fuel tank up to the engine compartment. Using common hose and hardware you can purchase at most hardware stores... You can also route electrical wiring through this bundle to power electrical heater or pump in the trunk area.

Mercedes New Product Development

Specialty tool, kits and manuals currently in progress

Since 2011 we have released a number of new products and Kent is working on more this year. 

1) First is a glow plug carbon reamer for the 1979 and older non turbo diesel engines that use the larger series style glow plugs. As far as we know this will be the first reamer of its kind available for these engines. Carbon reaming in the glow plug pre-chamber is not as critical as in the engines using the tighter fitting pencil glow plugs, BUT our research has shown that these older engines need is as well, especially high mileage engines that have had a lot of time to build up carbon over the years. The pictures below show just how much carbon we were able to pull out with Kent's new reamer from an old 240D head:

Mercedes NEW ARRIVAL: 1987 300SDL Project Car

Watch for a new series of videos on restoring this Benz

Say hello to our newest project car. My friend Al just bought a 1930 Model A Ford Sedan and it has become his new baby. So he offered me his silver on black 300SDL. After a quick inspection on the lift and a good test drive I decided it was a Mercedes well worth having. With 197,000 miles it is not mechanically worn out yet, and the body, paint and leather interior are in very good condition for its age.

Mercedes DONT JUST LIVE WITH IT - FIX IT!

This is the time of year to get with it. From our experience here are the top repair issues that most Mercedes owners have learned to "live with". These problems occur and get worse over time. Many may not even realize how annoying the problem was until it gets fixed - and then WOW! They are exclaiming - Why didn't I do that sooner!!

 

DONT LIVE WITH THE PROBLEM ANY LONGER.   JUST FIX IT!

Living with transmission jerks and flares? CLICK HERE to fix it

Living with a half-ass drivers seat? CLICK HERE to fix it

Living with a turbo diesel that has poor acceleration? CLICK HERE to fix it

Mercedes Kent Introduces Image-by-Image instructions

A picture for every step with fewer words

Kent Introduces Image-by-Image instructions

I have known for years that many people would rather look at pictures than read text - especially when it comes to technical instructions. In the spring of 2010 I came up with a new format that I have chosen to call image-by-image instructions. This is a play on "step-by-step" since I include an image for every step. There is still text related to each image, but it has been reduced to the bare minimum. in some cases bullet phrases are used to make my point. This approach means lots of picture taking and more pages to print, but I believe you will appreciate the results.

I hope you enjoy this new format. Current repair kits being sold that include these new image-by-image instructions are:

Mercedes Non Tilting Sunroof Seal and Glide Replacement Manual

ALL Chassis 111 108 109 114 115 116 123 and 126 to 1985

Item: MRM-COMNTSSR
$14.95
Non Tilting Sunroof Seal and Glide Replacement Manual

If you have ever thought about replacing the seals in your sunroof here is a chance to read the manual so you can gauge the difficultly of the job. Seals and other repair parts can be purchased separately at a later date. Both the front and side seals can be replaced without removing the sunroof panel from the car. That makes replacing those seals relatively easy.

Mercedes Check out our Sale and Clearance Items

Save BIG $$$$

Save your Pennies and Shop Here!

We know everyone likes deals. Many of these are one only items and will be sold out quickly. Check back here are a weekly basis for your best deals!

Overstock Sale

Monthly Super Sale

CLEARANCE Parts

 

 

 

Mercedes Ignition Steering Lock Removal Guide - By Kent Bergsma

Up to 1989 Models Only!

Item: MRG-COMSTRG
$16.95

For all 108 109 114 115 107 116 123 126 201 and 124 Chassis 1968 to 1989. After 1989 a special cable was installed to keep the transmission locked until the key was turned. This manual does not cover working on those lock systems.

This manual written by Kent Bergsma will walk you step by step through the process of removing and replacing a Mercedes steering lock assembly. This can be a very frustrating job if you don't know some of the factory secrets. For anti-theft reasons the engineers designed it to be very difficult to remove!

Mercedes JANUARY SPECIALS

There are still a few left in stock

Don't forget to give your car something special this holiday season! We have taken a number of common as well as not so common parts and slashed prices just for you. More parts will be added over the next two weeks and the sale will last through Christmas day. Some parts are limited to stock on hand and may sell out early.

Mercedes INTERNATIONAL ORDERS: Yes We Can!!

But due to extra handling and packing costs a $ 75.00 USD ORDER MINIMUM is required

NEWS FLASH! We are currently shipping our manuals, parts and repairs kits to customers all over the world from our Headquarters here in the USA. If you reside in a foreign country, you are welcome to browse our online catalog and place items of interest in your shopping cart totaling $75.00 or more. BUT, due to the complexity of and constantly changing international shipping rates, you will not be able to checkout automatically.

Mercedes 61x Diesel Valve Adjustment Procedures Manual by Kent Bergsma

Item: MRM-COMDVAP
$9.95

Applies to all 200D 220D 240D 300D 300CD 300TD 300SD 1965 to 1985

We are selling this manual separate from our custom valve wrenches to allow you the chance to see if this is a job you would like to do yourself. This is an important maintenance procedure that should be performed on the early diesel engines every 12,000 to 15,000 miles. Sad thing is you can not just trust any mechanic to do it properly. It is not difficult, but it takes patience and attention to detail to do it properly. When you do it yourself you will know it is done right.

Mercedes Early Power Sunroof Service and Repair Manual by Kent Bergsma

Item: MRG-COMPSURK
$18.95

For Non Tilting Power Sunroofs 1965-1985

For all 111, 112, 108, 109, 114, 115, 107, 116, 123, 126 and 201 chassis (Non tilting roofs up through 1986)Do you have a power sunroof that is working poorly or maybe not at all? Does it move slowly or not at all in the morning, but when it heats up during the day it works just fine? Do you have to assist it by hand to get it fully opened or closed? This 28 page guide with 46 pictures will help you fix those problems. It contains information that you will not see in any other manual. I will take you step by step through all the procedures you'll need to go through to get your electric sunroof working properly again.

Mercedes Source Lemonhead

Keep your Mercedes from becoming a Lemon!! Seek its wisdom when diagnosing a problem... :-)

Item: Lemonhead
$0.15
$0.10 On Sale!
1 Lemonhead piece of candy!!

For a limited time only. Buy a lemonhead for ten cents when added to any order including other item(s).

Limit 10 per customer

Mercedes Brake Systems Troubleshooting Inspection and Repair by Kent Bergsma

Item: MRM-COMBSTIR
$24.50

Covers 1965 to 1995 110, 111, 112, 108, 109, 107, 114, 115, 116, 123, 126, 201, 124, and 129 Chassis master cylinder, pads, rotors, calipers and flexible brake hoses

Mercedes 107 116 123 126 201 124 Instrument Cluster Service Kit - Free Bulbs Included

Item: INT-COMICSK
$39.95
107 116 123 126 201 124 Instrument Cluster Service Kit

This kit will allow you to remove your dash instrument cluster without having to remove any panels under the dash. You can do it all while sitting in your drivers seat. Specific instructions for each chassis model (see title) are included along with the special removal tools. As an added bonus we are including four of the larger size clear dash bulbs and four of the smaller size clear indicator bulbs at no extra charge. These bulbs are used on the back of your cluster for dash lights, warning lights and indicator lights.

Mercedes Spark Plug Thread Repair Guide by Kent Bergsma

Item: MRG-COMSPTRK
$10.50

Applies to 111 113 108 109 107 114 116 126 Chassis Mercedes.

This is a must have for any owner of an older Mercedes gas engine model. This applies to all 4 , 6 and 8 cylinder from the mid 1950 s to the mid 1980s. The manual covers prevention of thread damage and how to repair a totally destroyed spark plug hole. Never force a spark plug into the threads and if a plug comes out hard the threads MUST be cleaned with a chaser before you reinstall a new plug.

Mercedes Kent Bergsma's 201 Chassis Owners Book Ensemble

Item: MRG-201OBE
$24.50
201 book ensemble
Fits 190E and 190D Models

We have compiled our three favorite repair and diagnostic manuals for you 201 Chassis Owners into our newest book Ensemble! By purchasing all three of these manuals together, you are saving 25% off retail. This book set includes the following titles by Kent Bergsma:

  • 201 Heater & A/C Motor Repair 
  • 201 Center Console Component Removal
  • 201 Door Maintenance Repair

 

Mercedes Why Does My Diesel Engine Run So Badly? by Kent Bergsma

Item: SRCLET-WDRB
$10.95
Run_Badly_S.jpg

Running badly means poor performance. It happens sooner or later to EVERY diesel owner. The word "performance" is often used to describe how well a diesel engine runs once started. The principles discussed will cover all Mercedes diesels from the mid 1950s to the mid 1990s. Throughout this manual I will use this word to discuss a number of common problems. How performance is rated can mean different things to different people. In the following pages I will relate diesel performance to the following four criteria:

• How much power does it produce?
• What kind of fuel economy does it deliver?
• How smooth does the engine run?
• How much does the engine smoke?

Mercedes - Collecting and Filtering Waste Cooking Oil - SVO WVO Manual

How to line up your sources and keep them secure.

Item: SVO-COMCFWO
$10.95
Collecting and Filtering Manual
This guide will walk you through the process of finding the right restaurants for good waste cooking oil (WVO), approaching restaurant owners, protecting your sources, setting up a collection and settling station, and proper ways to filter and pump it into your tank. If you have ever thought about converting to SVO, the first step is to secure your source(s). There has never been a better time to start. This short illustrated manual by Kent Bergsma will get you up and running quickly.

Mercedes Diesel Fuel Injector Tuning Manual and Top Brass Tool Kit - Combo Special

Item: TUL-COMDICS
$55.75
brass tool kit and manual

Keeping your injectors clean and tuned is one of the best ways you can improve mileage in a diesel. Buy both Kents new manual Diesel Fuel Injector Cleaning and Testing Procedures and his Top Brass Custom Cleaning Tool Kit and save!

The manual covers diesel fuel injector removal, disassembly, cleaning, overhaul and testing. To read more specifics about this manual CLICK HERE.

The injector cleaning tool kit (designed and hand fabricated by Kent Bergsma) includes all the custom brass tools you will need to succesfully clean your own fuel injectors without damaging the critical internal steel surfaces. To read more about Kents tool kit CLICK HERE.

Mercedes Diesel Injector Cleaning, Overhaul and Testing Procedures Manual - by Kent Bergsma

Item: MRM-COMICTP
$19.50
Diesel fuel injector testing manual cover

Applies to all 110 115 116 123 126 201 124 140 diesels from 1961 to 1994. From my many years of working professionally on Mercedes diesels I have learned fuel injectors are the single most neglected maintenance item. I believe there are a number of reasons for this. Partly it may be the mystery surrounding how injectors work and what needs to be done to service and repair them. Then there is the false notion that like the engine they will last forever. And finally, it can be very expensive to have a shop replace the fuel injectors. You may even have said to yourself, the engine seems to be running fine so why bother spending the money?

Mercedes 123 Chassis Owners book Ensemble

Item: MRG-123COB
$39.95
123 owners book set

We have compiled our favorite repair and diagnostic manuals for you 123 Chassis Owners into our newest book Ensemble! By purchasing all five of these manuals together, you are saving just over 25% off retail. This book set includes the following titles by Kent Bergsma:

  • 123 Emergency Trunk Lock Release
  • 123 Glove Box Repair manual with repair kit
  • 123 Door Maintenance and Repair
  • 123 Heater Motor Repair
  • 123 Advanced vacuum door lock Troubleshooting
By having all this information at your fingertips, repairing your diesel will be as easy as 1-2-3!