For 123 Chassis 300TD, 201 Chassis 190E 16V and 126 Chassis 560SEL
This SLS manual was written specifically for 123 300TD wagon owners, but also applies to the models mentioned above, 300TDs from 1979-1985 and other chassis above up to 1990. If you own or are planning to purchase one of these popular wagons, I guarantee at some point you will have to deal with the SLS (Self Leveling Suspension) system. PLEASE NOTE: If you have a 1987 to 1995 124 chassis wagon this manual will only cover basic principles of troubleshooting. It does not cover the pump or the rear sway bar which are different on 124 wagons.
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Kent originally wrote this manual to go along with our 617 Turbo Diesel Front Crank Seal Replacement Kit as well as our 616 and 617 NON Turbo Crank Seal Kit. We have found that many of you are having problems with your front crank bolt loosening up or bolts sheering off at the front engine pulleys. This is becoming more common as these old diesels age and is primarily due to excess vibration caused by a poorly tuned engine. This guide will not only show you how to replace the front seal, but it will also give you the information you need to check the torque on the front bolt. WARNING: IF YOU HAVE NOT DONE THIS, YOU MAY BE SORRY. Please see my TECH HELP tips and alerts.
These five page step-by-step illustrated instructions will walk you through the correct procedure of removing your old worn and cracked door lock rubber diaphragms from the actuator housing and replacing them with new ones. These are procedural instructions only. They do not include the parts you may need and they DO NOT explain how to remove the door panel and take the actuator out of the door or trunk.
Illustrated 6 page step-by-step instructions for proper removal and installation of the modulator upgrade for the years and models noted here. Includes how-to specific details for using the new adjustment cap. These are installation instructions only. They DO NOT include information on adjusting transmission modulating pressure or the vacuum shift controls. Instructions are 8.5 x 11 and will be sent folded in half.
Instructions are specific and highly detailed (showing in color here but printed in Black and White:
Fits all the models listed below:
Since 2011 we have released a number of new products and Kent is working on more this year.
1) First is a glow plug carbon reamer for the 1979 and older non turbo diesel engines that use the larger series style glow plugs. As far as we know this will be the first reamer of its kind available for these engines. Carbon reaming in the glow plug pre-chamber is not as critical as in the engines using the tighter fitting pencil glow plugs, BUT our research has shown that these older engines need is as well, especially high mileage engines that have had a lot of time to build up carbon over the years. The pictures below show just how much carbon we were able to pull out with Kent's new reamer from an old 240D head:
This is the time of year to get with it. From our experience here are the top repair issues that most Mercedes owners have learned to "live with". These problems occur and get worse over time. Many may not even realize how annoying the problem was until it gets fixed - and then WOW! They are exclaiming - Why didn't I do that sooner!!
DONT LIVE WITH THE PROBLEM ANY LONGER. JUST FIX IT!
Living with transmission jerks and flares? CLICK HERE to fix it
Living with a half-ass drivers seat? CLICK HERE to fix it
Living with a turbo diesel that has poor acceleration? CLICK HERE to fix it
I have known for years that many people would rather look at pictures than read text - especially when it comes to technical instructions. In the spring of 2010 I came up with a new format that I have chosen to call image-by-image instructions. This is a play on "step-by-step" since I include an image for every step. There is still text related to each image, but it has been reduced to the bare minimum. in some cases bullet phrases are used to make my point. This approach means lots of picture taking and more pages to print, but I believe you will appreciate the results.
I hope you enjoy this new format. Current repair kits being sold that include these new image-by-image instructions are:
If you have ever thought about replacing the seals in your sunroof here is a chance to read the manual so you can gauge the difficultly of the job. Seals and other repair parts can be purchased separately at a later date. Both the front and side seals can be replaced without removing the sunroof panel from the car. That makes replacing those seals relatively easy.
We know everyone likes deals. Many of these are one only items and will be sold out quickly. Check back here are a weekly basis for your best deals!
For all 108 109 114 115 107 116 123 126 201 and 124 Chassis 1968 to 1989. After 1989 a special cable was installed to keep the transmission locked until the key was turned. This manual does not cover working on those lock systems.
This manual written by Kent Bergsma will walk you step by step through the process of removing and replacing a Mercedes steering lock assembly. This can be a very frustrating job if you don't know some of the factory secrets. For anti-theft reasons the engineers designed it to be very difficult to remove!
NEWS FLASH! We are currently shipping our manuals, parts and repairs kits to customers all over the world from our Headquarters here in the USA. If you reside in a foreign country, you are welcome to browse our online catalog and place items of interest in your shopping cart totaling $75.00 or more. BUT, due to the complexity of and constantly changing international shipping rates, you will not be able to checkout automatically.
Applies to all 200D 220D 240D 300D 300CD 300TD 300SD 1965 to 1985
We are selling this manual separate from our custom valve wrenches to allow you the chance to see if this is a job you would like to do yourself. This is an important maintenance procedure that should be performed on the early diesel engines every 12,000 to 15,000 miles. Sad thing is you can not just trust any mechanic to do it properly. It is not difficult, but it takes patience and attention to detail to do it properly. When you do it yourself you will know it is done right.
For Non Tilting Power Sunroofs 1965-1985
For all 111, 112, 108, 109, 114, 115, 107, 116, 123, 126 and 201 chassis (Non tilting roofs up through 1986). Do you have a power sunroof that is working poorly or maybe not at all? Does it move slowly or not at all in the morning, but when it heats up during the day it works just fine? Do you have to assist it by hand to get it fully opened or closed? This 28 page guide with 46 pictures will help you fix those problems. It contains information that you will not see in any other manual. I will take you step by step through all the procedures you'll need to go through to get your electric sunroof working properly again.
For a limited time only. Buy a lemonhead for ten cents when added to any order including other item(s).
Limit 10 per customer
Covers 1965 to 1995 110, 111, 112, 108, 109, 107, 114, 115, 116, 123, 126, 201, 124, and 129 Chassis master cylinder, pads, rotors, calipers and flexible brake hoses
This kit will allow you to remove your dash instrument cluster without having to remove any panels under the dash. You can do it all while sitting in your drivers seat. Specific instructions for each chassis model (see title) are included along with the special removal tools. As an added bonus we are including four of the larger size clear dash bulbs and four of the smaller size clear indicator bulbs at no extra charge. These bulbs are used on the back of your cluster for dash lights, warning lights and indicator lights.
Applies to 111 113 108 109 107 114 116 126 Chassis Mercedes.
This is a must have for any owner of an older Mercedes gas engine model. This applies to all 4 , 6 and 8 cylinder from the mid 1950 s to the mid 1980s. The manual covers prevention of thread damage and how to repair a totally destroyed spark plug hole. Never force a spark plug into the threads and if a plug comes out hard the threads MUST be cleaned with a chaser before you reinstall a new plug.
We have compiled our three favorite repair and diagnostic manuals for you 201 Chassis Owners into our newest book Ensemble! By purchasing all three of these manuals together, you are saving 25% off retail. This book set includes the following titles by Kent Bergsma:
Running badly means poor performance. It happens sooner or later to EVERY diesel owner. The word "performance" is often used to describe how well a diesel engine runs once started. The principles discussed will cover all Mercedes diesels from the mid 1950s to the mid 1990s. Throughout this manual I will use this word to discuss a number of common problems. How performance is rated can mean different things to different people. In the following pages I will relate diesel performance to the following four criteria:
• How much power does it produce?
• What kind of fuel economy does it deliver?
• How smooth does the engine run?
• How much does the engine smoke?
Keeping your injectors clean and tuned is one of the best ways you can improve mileage in a diesel. Buy both Kents new manual Diesel Fuel Injector Cleaning and Testing Procedures and his Top Brass Custom Cleaning Tool Kit and save!
The manual covers diesel fuel injector removal, disassembly, cleaning, overhaul and testing. To read more specifics about this manual CLICK HERE.
The injector cleaning tool kit (designed and hand fabricated by Kent Bergsma) includes all the custom brass tools you will need to succesfully clean your own fuel injectors without damaging the critical internal steel surfaces. To read more about Kents tool kit CLICK HERE.
Applies to all 110 115 116 123 126 201 124 140 diesels from 1961 to 1994. From my many years of working professionally on Mercedes diesels I have learned fuel injectors are the single most neglected maintenance item. I believe there are a number of reasons for this. Partly it may be the mystery surrounding how injectors work and what needs to be done to service and repair them. Then there is the false notion that like the engine they will last forever. And finally, it can be very expensive to have a shop replace the fuel injectors. You may even have said to yourself, the engine seems to be running fine so why bother spending the money?
We have compiled our favorite repair and diagnostic manuals for you 123 Chassis Owners into our newest book Ensemble! By purchasing all five of these manuals together, you are saving just over 25% off retail. This book set includes the following titles by Kent Bergsma: